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Engine remove, strip, rebuild, fit, repeat...

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This bike isn't going anywhere [fast] without an engine rebuild so in I went with a Haynes manual and a can of WD40. Before we get to into this: For those who don't know me this is not a step by step guide on how to strip and rebuild an engine. It is more a ramble about stuff I did interspersed with pictures. It is meant to be entertaining as well as filling in the gaps those hazy grey areas in the manual like to leave. f you want a step by step guide; go buy a manual. Stage one was to attack everything with the can of WD40 and stick the engine on my work bench (it was loose in the frame anyway. The next step was to close up the garage and go drink tea and play forza till I got good at racing (never happened). With a night to soak, things were a fair bit easier with no rounding off bolts which makes a pleasant change.  The heads and barrels are held on by some funky bolts and nuts respectively. Remove these in a pattern that doesn't stress things out then p...

The beginning

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back in 2014 I got dragged into helping a group of lads race at the  Belgium classic TT Gedinne. 2 years late I find myself alongside them. Well maybe a little behind.... I have been riding since I was old enough to hold a licence and have loved all things mechanical since I was big enough to care. Ricing had always been a far away dream that people with lots of spare time and money did. People associate motorcycling with me; so every so often opportunities come up to do odd and interesting things. One of these events was spannering and photographer for the RAFMSA at the Belgium classic TT Gedinne. I would be working on a line up of RD250's (one a maxton) and an RD400. I had no real interest in 70's air cooled 2 strokes but I was doing a favour and bikes were involved so why not? A healthy combination of good people and motorcycles was a winning combo for me. I left there wanting to finally get round to that racing I had dreamed of before. Ideas of racing a 4...